Silicone surfactants, silicones,emulsions, Defoamers, Dimethicone

ELKAY Silicones received SKOCH Achievers Award 2019

ELKAY received the SKOCH Achievers Award, 2019- under GOLD category on 23 March 2019,New  Delhi. Elkay was awarded for it’s innovative and exceptional work in the field of chemicals.

Mr. Dhananjay Lokapur and  Dr. Bilson Shukla accepted this award on behalf of all the Elkay employees  and customers.

Elkay Chemicals will be participating in Chemspec India 2019 Expo

We are always looking to enhance lives using our highly flexible silicone chemistry. We at Elkay, are excited to talk about our silicone products in a wide range of applications in Agriculture, Construction, Petrochemicals, Textiles, Pharmaceuticals, Personal Care, Medicament, Rubber & Tire, Chemical Process and various customised applications. It is always a pleasure to interact with our current and future customers.
The Elkay team looks forward to welcoming you in Mumbai at Stand No. D-25, Hall No. 1 on 16-17 April 2019!


Blood Donation Camp at ELKAY

Elkay Chemicals Pvt. Ltd. (ELKAY) organized one day blood donation camp on 17th Nov. 2018 together with Rotary Club, Kothrud, Pune along with Sahyadri Specialty Hospital, Blood Bank, Pune.

Event was inaugurated by Rtn. Mrs. Nutan Bankar (President RCPK) in presence of Rtn. PP Dr. Ravindra Kulkarni (Managing Director) & Mrs. Alka Kulkarni (HR Director) of ELKAY. More than 20 employees donated blood to save the lives of more than 60 needy. Rtn. Mrs. Nutan Bankar, appreciated a great social initiative taken by ELKAY and helping society to do the best.

Elkay receives Company of the Year 2018 – Silicones award by Zee Business

On 25th Oct 2018, Elkay Chemicals Pvt. Ltd.  was awarded by the ’Zee Business Dare to Dream Award 2018’. Elkay Chemicals has been chosen as the  ‘Company of  the year – Silicone products’.
Elkay was one of the 13 elite companies honored with a “Dare to Dream”  award and the only company in the silicone sector. This award was given to Elkay for being a market leader who has strongly driven innovation and exports over the last few years in this industry!
Dr. Rahul Kulkarni, Vice President (Elkay Chemicals Pvt. Ltd.) attended the award function to accept the award on behalf of all the  Elkay employees and customers.



Elkay Silicones at Indian Oil Field Chemistry Conference (IOFC)_Ahmedabad 2018

Dr. Bilson Shukla, presented a technical paper on silicone additives for crude oil processing in Indian Oil Field Chemistry Conference (IOFC) 2018 at Ahmedabad on 27-28 September 2018. The technical programme covered mainly crude oil characterization, demulsification, drilling fluid chemicals & additives, high temperature high pressure completion fluids, water chemistry, polymers for EOR and other surfactants used in oil & gas sector. Chemistry and chemicals are integral part of upstream oil & gas industry. They play a significant role in drilling, well completion, crude oil demulsification, effluent treatment, defoaming etc.

The unique chemical properties of silicones (surfactants, fluids, emulsions) such as low surface tension (21 dynes/cm), high temperature stability, inert and wide pH stability, bio compatibility and environmental friendly could be used in various applications where performance required and this haven’t achieved with conventional chemistries. For the petrochemical industry, from drilling to refining to shipping – foaming leads to losses in efficiency, mechanical issues and fouling. Silicone foam control solutions allow foam control in multiple places in petrochemical units to increase productivity and save money.

Silicone demulsifiers are a relatively new type of chemical demulsifier which are driving efficiency. There have been several studies and tests done which show that silicone demulsifiers are efficient reagents both in pure form and as additives to organic systems. Silicone demulsifiers are not intended to replace organic demulsifiers. Instead, they should be blended together with organic demulsifiers. Typically, such a blend contains between 2 and 5% of a silicone demulsifier. These new organic/silicone formulations have synergies in demulsification of various crude oils.

This two-day event created opportunities for discussing and sharing experiences in all aspects of chemistry and chemicals for industry professionals involved in solutions to oil filed problems through chemicals.

Elkay Silicones Participated in Chemspec India 2018

Elkay participated at “Chemspec India” one of the well-known chemical expo in world on 25-26 April 2018. We thanks to all the visitors who had shown their interest in performance silicone products. Visitors from different parts of world visited us and actively participated in knowledge sharing process.

At “Chemspec India” in Mumbai, Elkay presented its entire range of silicone products and solutions in a wide range of applications in Construction, Petrochemicals, Textiles, Pharmaceuticals, Personal Care, Medicament, Agriculture, Rubber & Tyre, Chemical Process and various customized applications. Customers shown interest for silicone fluids, emulsions, surfactants and other performance silicone products.

Elkay team had a great learnings at “Chemspec India” while interacting with global and domestic visitors. More than 500 visitors including our esteemed customers, fortune 500 customers, vendors and new customers visited our stall.

Elkay Silicones will be participating in Chem​s​pec India 2018

We are always looking to enhance lives using our highly flexible silicone chemistry. We at Elkay, are excited to talk about our silicone products in a wide range of applications in Agriculture, Construction, Petrochemicals, Textiles, Pharmaceuticals, Personal Care, Medicament, Rubber & Tyre, Chemical Process and various customized applications. It is always a pleasure to interact with our current and future customers. The Elkay team looks forward to welcoming you in Mumbai at Stand No. D38, Hall 1 on 25-26 April 2018!

Elkay Silicones participated in PAINTINDIA 2018

Elkay Silicones participated in PAINTINDIA 2018

At PAINTINDIA 2018 in Mumbai, Elkay presented its entire range of silicone products and solutions for paint & coating applications and construction market. Silicone products are widely used in coating industries for protection and also for styling the applications.

Foam control, water repellent, wetting, leveling and slip are some important applications. Silicone polymers are used to ease application of paints.

Customers shown interest for wetting & leveling agent, dispersing agent, co-binders and defoaming agents as additives. In coating applications, there has been talked about overcoats, anti-stain overcoats, water resisting overcoats and release overcoats products. Elkay Chemicals Pvt Ltd is manufacturing various silicone products for these applications and support Make in India program.

The Elkay team spent 3 exciting days, in conversation with Indian as well as global visitors. Elkay silicones stall was visited by more than 250 visitors – including our esteemed customers, fortune 500 customers, vendors and new customers.

Elkay Silicones new manufacturing facility at Lote

Elkay Chemicals Pvt. Ltd. expanded its operations by opening a new manufacturing facility at Lote, Ratnagiri on 25 November 2017. The state-of- the-art facility is equipped with reactors, mixers, laboratory and modern precision equipment for high quality silicone fluids and emulsion manufacturing. With a team of highly skilled and experienced employees, this facility will serve the requirements of the agriculture, construction, pharmaceuticals, textiles, petrochemicals, chemical process, personal care and other various sectors in India and abroad. This expansion will serve to triple the existing capacity of certain product lines.

The facility was inaugurated by Shri Shripad Naik, Union Minister of State (AYUSH), Government of India. He said that the plant is an example of Make in India concept, the vision of Shri Narendra Modi, Prime Minister of India, and this plant will earn foreign exchange by exporting these performance products. Indian industry and society will become stronger with innovations in performance chemicals. Speaking on the occasion, Dr. Ravindra Kulkarni (Managing Director) spoke about the silicones technology, applications and future of the company. The main focus of the company is innovation, quality, environment protection and employees’ safety. Inaugurating the facility, Mr. A K Lokapur, (Partner) said the investment represented the group’s long-term commitment to its customers, employees and business associates.

Silicone in Cosmetics

Vinay Kumar Singh
Chief Research Officer,
Paramount Cosmetics India,
Bangalore, Karnataka

Silicones used in personal care applications are of diversified types, including cyclic, linear,or organo-functional polydimethylsiloxanes (PDMS), as well as silicone elastomer
dispersions and resins. This wide range of molecules provides benefits that impact the
performance of almost every type of beauty product, conferring attributes such as good
spreading, film forming, wash-off resistance, skin feel, volatility and permeability.

I as a Chemist have been benefitted by use of Silicones many a times. In fact it has helped me formulate products that were really a challenge. No doubt, I advocate that Silicone Chemistry is future of Cosmetics.

Now as there have been few concerns particularly environmental, we; Chemists have to find solution to it to use Silicone without any fear or risk.

First introduced to beauty products in the 1950s, silicones are derived from a natural product called silica (basic sand), but undergo extensive chemical processing before being added to our beauty products.

The term silicone represents a large family of polymers that range from low viscosity fluids, to viscous gums, to cross-linked elastomers and hard resins. Their unique chemical and physical properties have made silicones important ingredients. It is best known for their aesthetic properties, these versatile materials improve the performance of many cosmetics, sunscreens and skin treatment products. They help deliver pigments and other particles to the skin, enhance protection by sunscreens and improve the stability of antiaging ingredients.

The first applications involved basic silicone fluids (INCI: Dimethicone). These linear polymers are liquid over a wide range of molecular weights. Dimethicones remain important for their emollient properties and their ability to improve the skin feel of many types of skin care formulations. In the late 1970s, another important class of silicones was introduced to the industry. Cyclomethicones are volatile, low-viscosity silicone fluids that act as cosmetic solvents. They are particularly suited for use with other silicones and as delivery vehicles for a variety of active ingredients.
Starting in the 1980s, the increasing popularity of silicones in skin care applications prompted silicone manufacturers to develop a variety of new materials, which led to even broader use. Many of the new silicones were derivatives of dimethicones, where specific functional groups were added to the backbone of the silicone polymer. For example, grafting hydrophilic polyethylene oxide chains to the dimethicone backbone produces non-ionic silicone surfactants that are useful as emulsifiers, foam stabilizers and wetting agents. Another family of silicones was created by introducing phenyl groups onto the silicone backbone to produce fluids with a higher refractive index and increased compatibility with cosmetic waxes. These phenyl silicones are useful for color cosmetics such as lipsticks, where the goal is to produce a high gloss coating on the lips.
One of the newest and most rapidly growing classes of silicones used in skin care applications is silicone elastomers, which are made by cross-linking dimethicone polymers to produce elastomeric solids that have properties quite different from dimethicone fluids. As the degree of cross-linking increases, the silicone network becomes more rigid. Although they are produced by a different process, silicone resins can be thought of as representing the most extreme examples of cross-linked silicone polymers. Silicone resins have a tight, three-dimensional structure that results in rigid materials that can form hard, durable films.
There are numerous forms of silicones used in cosmetic products, particularly leave-on skincare products and all manner of hair-care products.

Silicones go by different names and are modified into numerous different formulas in order to perform the specific role expected of them like waterproofing, retaining moisture, adhering colour pigments, protecting our hair and imparting smoothness, and making the application of skincare products feel silky i.e. no tugging on the skin as it is spread on, and no oily, sticky feeling. They give our deodorants that velvety feel, allowing them to dry quickly, and they keep water-resistant sunscreens on our skin, even when we sweat or get wet.

In any product, all ingredients must be suspended in some base formula; some of the ingredients remain on the surface, some are absorbed. The intent is for the “actives” to get through. Moreover, the molecular structure of commonly used silicones makes it impossible for them to suffocate skin (not to mention skin doesn’t breathe). The unique molecular structure of silicones (large molecules with wide spaces between each molecule) allows them to form a permeable barrier and also explains why silicones rarely feel heavy or occlusive, although they offer protection against moisture loss. Interestingly, silicone has been shown to be helpful for offsetting dryness and flaking from common anti-acne active ingredients such as benzoyl peroxide and topical antibiotics. Also, silicones are sometimes used as fillers to improve the appearance of acne scars, which certainly wouldn’t be the case if silicone were a pore-clogging ingredient. Perhaps the most telling reason why silicones do not clog pores and cause acne (or blackheads) is because, from a chemistry standpoint, most silicones are volatile. That means their initially viscous (thick) texture evaporates quickly and does not penetrate the pore lining where acne is formed. Instead, they help ensure the even application of other ingredients and leave behind a silky, almost imperceptible feel that noticeably enhances skin’s texture and appearance; without irritation.

When it comes to our hair, silicones are conditioning workhorses. They are in most of  shampoos, conditioners and treatments, and many styling products; the most common are dimethicone and cyclomethicone. They can repair signs of damage, fill in cracks and crevices in hair’s surfaces, return water resistance to damaged areas and prevent new damage from occurring.

Silicones have revolutionized the application and longevity of most makeup products, including foundation, eyeshadows, blushes, and liquid and pencil eyeliners.
Silicones are critical in many foundation formulations to give them more ‘spreadability’ and a luxurious, comfortable feel on skin. Silicones in liquid foundation help keep it flexible on the face and maintain a fresh, dewy look. Without their benefits, you could be left with dry powder on your face, which would be more likely to move into wrinkles or laugh lines.
Silicones are used to increase water resistance in a formula. This is particularly useful for sun-protection products, foundations and powders, especially those that make the claim of being water-resistant and waterproof. We also use them to resist transfer onto clothing.

Today’s “state of the art” liquid foundations often are formulated as w/o emulsions. Unlike conventional emulsions where the oily (water-insoluble) ingredients are dispersed as droplets in water, w/o emulsions are droplets of water dispersed in the other ingredients (e.g., oils or silicones). For a foundation that incorporates silicones with hydrophobic pigments, w/s emulsions are ideal vehicles. Such formulations have pleasant aesthetics, excellent spreading characteristics and optimize the film-forming properties of silicone resins.To prepare stable w/s emulsions, special polymeric silicone emulsifiers are required. These emulsifiers are made by grafting hydrophilic groups such as polyethers onto a dimethicone backbone. Common examples are PEG/PPG-18/18 dimethicone, bis-PEG/PPG-14/14 dimethicone and cetyl PEG/PPG-10/1 dimethicone. Silicone emulsifiers are typically liquid at RT and do not require waxes for emulsion stabilization, which creates a heavier feel. Formulators can explore new possibilities with silicone emulsifiers to respond to ongoing consumer demands for next-generation products with innovative textures, feel and improved performance.
Even the lips are not immune to silicone’s charms. It makes Lipstick last for hours. Another important property of silicones is their ability to act as a carrier for colour pigments. ‘If you want a high-performance, long-lasting lipstick, you need silicones.
Silicone resins such as trimethylsiloxysilicate and polymethylsilsesquioxane are film-formers that improve adhesion of pigments to the skin and transfer resistance. These resins are soluble in cyclomethicone and many other silicone fluids so they are easy to incorporate into cosmetic products. They can also be used in lipsticks to provide long-lasting color with greatly reduced transfer properties. In lip products, a high gloss film as well as attractive color is desirable. Phenyl silicones such as phenyl trimethicone are popular in this application. In addition to imparting gloss, phenyl silicones are more soluble in cosmetic waxes used in lipstick, a property that reduces the problem of syneresis, or bleeding of oil from the lipstick.

Silicone in hiding wrinkles: A better approach to concealing wrinkles is to apply materials with optical properties that allow them to reflect and scatter light in such a way as to reduce the visibility of wrinkles and other skin imperfections. This phenomenon is often referred to as the “soft focus” effect because it is similar to what happens when skin is photographed with a camera that is out of focus; skin features such as wrinkles are “blurred” by the effect of the treatment. Silicone fluids offer the same benefits for delivering soft focus particles to the skin. The refractive index of the silicone can be adjusted by choosing a dimethicone fluid or a phenyl silicone that has a higher refractive index. Spherical silicone elastomer and silicone resin particles are gaining in popularity for face care products. These are useful for soft focus applications because they have a different refractive index than organic cosmetic oils. Light scattering typically increases when the oils and the particles in the film have different refractive indexes. Apart from their aesthetic and optical properties, silicone elastomer particles offer the added benefit of absorbing sebum.

Skin Aging prevention: Many anti-aging skincare products use silicone elastomers. These are our friend when it comes to hiding the telltale signs of aging. They impart a soft, bouncy feel to the skin. They also optically help blur fine lines and wrinkles, so they have really advanced the anti-aging category.
Many skin care products make claims for the prevention of skin aging by protecting the skin against the damaging effects of pollution, cigarette smoke, free radicals and other environmental insults. These claims have some scientific basis, but by far the most important factor in skin aging is exposure to the ultraviolet radiation in sunlight. Countless studies have shown that ultraviolet radiation causes cumulative skin damage that leads to loss of elasticity, uneven pigmentation and other signs of aged skin. The most effective prevention is regular use of sunscreen, which protects the skin against exposure to ultraviolet radiation.

Silicone fluids are widely used in sunscreen formulations because of their ability to reduce the oily and sticky skin feel associated with high levels of organic sunscreen oils. Silicone fluids with phenyl groups have better solubility in sunscreen oils and this can increase the effectiveness of the sunscreen, presumably by producing a more uniform film on the skin. Silicone waxes in which long-chain alkyl groups have been grafted onto the silicone backbone have been shown to increase the protective effect of sunscreens. These silicone waxes are solids that affect the rheology of the formulation; they increase the viscosity of the sunscreen film on the skin so that it has a greater tendency to stay in place.

A number of different polymers are used to increase the water resistance of sunscreen formulations. Many are acrylate polymers and silicone manufacturers have produced hybrid silicone-acrylate copolymers that offer the benefits of both. Other silicone film-formers such as silicone resins have been shown to increase the water resistance of sunscreens.

Cyclomethicone is a popular carrier fluid for inorganic sunscreen dispersions, particularly when the sunscreen particles have a surface treatment to make them more hydrophobic. Silicone additives such as polyether-modified dimethicones are included to prevent re-agglomeration.

This Article is written by Mr. Vinay Kumar Singh, Chief Research Officer, Paramount Cosmetics India.